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First we cut the edge so it was about even with the top
of the side tube.
We clecoed the aluminum ruler as a guide and used the
dremel cutting tool. Again -- the mask!
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We painted the inside of the nose shell with Rustoleum flat black paint.
Mark Bierle told us we could save on weight by not painting
the inside, as it will be covered with the rug.
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We followed the directions of sanding the inside of the
nose skin where the skin would be glued
and riveted to the tubing. We used 100 grit paper.
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We cleaned all the glue off the fuselage tubing.
Glue from the ribbed tape was difficult to get off. The
only thing that worked for us (and worked well) was
"Goof Off - the Ultimate Remover". We also used "Goo Gone"
on mildly sticky areas.
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We needed to touch up the paint in a few areas.
We cleaned all the tubes with "Goo Gone" first, then Windex
window cleaner. We used Rustoleum flat black paint for the
touch up.
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We used a powerful hand-held light on all the tubing to find
spots that needed a touch up of paint.
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Lastly, we sanded the tubing LIGHTLY where it will get glued.
We used 400 grit paper wrapped around a wooden block. This
allowed us to only sand the tangent of the tubing where the
holes were.
Again, a powerful light insured that we did not miss any spots.
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